Researchers Pioneer Process to Stack Micro-LEDs Researchers Pioneer Process to Stack Micro-LEDs

Researchers from the Georgia Institute of Technology, in collaboration with researchers from the Massachusetts Institute of Technology (MIT), have developed a new process based on 2D materials to create LED displays with smaller and thinner pixels. Enabled by two-dimensional, materials-based layer transfer technology, the innovation promises a future of clearer and more realistic LED displays.

The team published a paper in the journal Nature titled, “Vertical full-colour micro-LEDs via 2D materials-based layer transfer.” Co-authors also include researchers from Sejong University in Korea, and from additional institutions in the U.S. and South Korea.

Instead of using prevailing processes based on laying red, green, and blue (RGB) LEDs side by side, which limits pixel density, the team vertically stacked freestanding, ultrathin RGB LED membranes, achieving an array density of 5,100 pixels per inch — the smallest pixel size reported to date (4 microns) and the smallest-ever stack height — all while delivering a full commercial range of colors. This ultra-small vertical stack was achieved via the technology of van der Waals epitaxy on 2D boron nitride developed at the Georgia Tech-Europe lab and the technology of remote epitaxy on graphene developed at MIT.

The study showed that the world’s thinnest and smallest pixeled displays can be enabled by an active layer separation technology using 2D materials such as graphene and boron to enable high array density micro-LEDs resulting in full-color realization of micro-LED displays.